Junction Box Welding Machine KS-01C - Fully Automatic Solar Module Junction Box Soldering System
Ang Ooitech KS-01C Junction Box Welding Machine ay isang advanced na fully automatic soldering system na dinisenyo para sa high-precision junction box welding sa solar PV modules. Dinisenyo upang matugunan ang mga pangangailangan ng modernong paggawa ng solar panel, ang makinang ito ay nagsasama ng automatic hot bar tin welding at high frequency welding technologies na may intelligent CCD visual positioning upang maghatid ng pambihirang soldering accuracy na ±0.1mm. Ang KS-01C ay katugma sa malawak na hanay ng module configurations kabilang ang 5BB hanggang 12BB full cell, half-cut modules, bifacial modules, single junction boxes, 3-separate junction boxes, at black module junction boxes na may black busbars. Sa mabilis na cycle time na 16 segundo o mas mababa at welding quality yield rate na 99.6%, ang KS-01C ay ang perpektong solusyon para sa solar panel production lines mula 5MW hanggang 1GW capacity.
Ang makina ay nagtatampok ng komprehensibong suite ng intelligent functions kabilang ang AI-powered image inspection, automatic repair welding, pre-welding at post-welding detection, real-time welding temperature preservation, at full MES system interaction. Ang matibay na mechanical design nito, advanced electrical control system, at user-friendly HMI interface ay ginagawang maaasahan at mahusay na pundasyon ang KS-01C para sa anumang solar module manufacturing facility.
Panoorin ang Ooitech solar panel production line sa aksyon: MBB Full Automatic Solar Panel Production Line Video
Mga Teknikal na Parameter
Pangkalahatang Mga Detalye
| Parameter | Detalye |
|---|
| Model | KS-01C |
| Application | 5BB-12BB full cell, half-cut module, bifacial module, single junction box, 3-separate junction box, black module junction box (maaaring i-customize) |
| Applicable Junction Box Specifications | Conventional, terminal triad, middle 3-separate junction box, black component junction box (maaaring palawakin sa custom specifications) |
| Module Size | Max: 2650mm x 1400mm; Min: 1644mm x 985mm; Frame thickness: 20-45mm |
| Maximum Module Weight | 40kg/PCS |
| Paraan ng Welding | Automatic hot bar tin welding / High frequency welding |
| Positioning Mode | CCD photo positioning, accuracy ±0.1mm |
| Cycle Time | ≤16s |
| Opening Probability | >99.0% |
| Welding Quality Yield | 99.6% |
| Welding Tension Qualified Rate | 100% |
| Noise | ≤65 dB |
| Equipment Lifetime | ≥10 years |
| Version Switching | Quick switching<10 min (initial switching <2 hours) |
Welding and Tinning Parameters
| Parameter | Detalye |
|---|
| Welding Temperature | 180-500°C adjustable, temperature accuracy ±10°C |
| Automatic Tinning | Tin amount settable, accuracy ±0.1mm |
| Compatible Tin Weight | 1-3kg |
| Tin Wire Diameter | 0.5-2mm |
| Fast Refueling Time | <1 min |
| Pulling Force After Welding | ≥80N |
| Welding Scar Size | Effective welding area >80% |
| Welding Head Life | ≥35,000 times |
| Welding Head Cleaning | Automatic cleaning by time set + cycle cleaning (daily maintenance<5 min) |
| R Deviation Correction | ≤30° adjustable range |
Mga Kinakailangan sa Power at Utility
| Parameter | Detalye |
|---|
| Power Supply | 380V / 50Hz / Three-phase five-wire |
| Power Rating | 60/20KW |
| Wire Diameter | 6mm |
| Air Supply Pressure | 6 kg |
| Air Flow | 400 L/min |
| Air Pipe Diameter | 10mm |
| Exhaust Air | Double port, 2m³/min, diameter 170mm |
| Cooling | Built-in chiller unit |
Detection and Inspection System
| Function | Paglalarawan |
|---|
| Pre-welding Inspection | Lead wire pressing detection (100% accuracy), lead line deviation detection, junction box installation deviation detection with abnormal alarm |
| Post-welding Detection | Height measurement and visual inspection, automatic defective product identification and alarm, automatic repair welding |
| AI Imaging System | AI automatic learning function, overpass rate ≤0.5%, missing rate 0% |
| Tin Wire Detection | Detects tin wire presence and abnormality, automatic re-take when no tin wire detected |
| Real-time Temperature Preservation | Image-saved welding temperature stored as database file for high traceability |
Mga Teknikal na Bentahe
Intelligent AI-Powered Visual Inspection
Ang KS-01C ay gumagamit ng advanced na AI imaging system na may kakayahang awtomatikong matuto. Nakakamit ng system ang overpass rate na 0.5% o mas mababa at missing rate na absolute zero, tinitiyak na ang bawat welding defect ay natutukoy. Ang real-time na welding temperature images ay nai-save bilang database files, nagbibigay ng buong traceability para sa quality management.
Awtomatikong Pag-aayos ng Welding Capability
Kapag natukoy ng post-welding inspection system ang abnormal na solder joints, awtomatikong magsisimula ang makina ng repair welding nang walang interbensyon ng operator. Inaalis nito ang virtual welding, welding leakage, at iba pang defects, pinapanatili ang 99.6% quality yield rate sa buong tuloy-tuloy na produksyon.
High-Precision CCD Positioning System
Ang CCD-based positioning system ay kumukuha ng tumpak na mga imahe ng junction box locations na may accuracy na ±0.1mm. Kasama ang R deviation correction function na humahawak ng junction box installation angle deviations hanggang 30 degrees, tinitiyak ng system ang consistent welding quality kahit may minor placement variations.
Komprehensibong Pre-welding at Post-welding Detection
Ang pre-welding detection ay nakakamit ng 100% accuracy sa lead wire pressing inspection, lead line deviation, at junction box installation deviation. Ang post-welding detection ay may kasamang height measurement at visual inspection na may automatic defective product identification at alarm functionality.
Advanced Automatic Tinning System
Ang automatic tinning system ay nagbibigay ng tumpak na tin amount control na may ±0.1mm accuracy. Ang fast refueling ay tumatagal ng mas mababa sa 1 minuto, at ang system ay compatible sa tin wire diameters mula 0.5mm hanggang 2mm na may 1-3kg capacity. Ang intelligent alarms ay nag-aabiso sa operator ng material shortage o tin abnormalities.
Mabilis na Cycle Time at Mataas na Efficiency
Sa cycle time na 16 segundo o mas mababa at opening probability na higit sa 99.0%, pinapalaki ng KS-01C ang production throughput. Ang quick version switching sa ilalim ng 10 minuto ay nagbibigay-daan sa flexible production scheduling sa iba't ibang module types at configurations.
Matibay na Mechanical at Electrical Design
Ang machine body ay gumagamit ng European standard 40x80 aluminum o equivalent-strength welded steel frame construction para sa overall stability na may zero vibration sa panahon ng operasyon. Ang welding head lifespan ay lumalampas sa 35,000 cycles, at ang overall equipment lifetime ay nirarate sa 10 taon o higit pa.
Buong MES System Integration
Ang KS-01C ay sumusuporta sa komprehensibong MES interaction na may data collection capabilities kabilang ang component information, equipment operation parameters (temperature, test pictures, welding time, barcode information), consumables replacement records, maintenance records, at maintenance reminders. Ang data at pictures ay naka-store nang higit sa 1 buwan na may automatic coverage functionality.
User-Friendly HMI at Multi-level Control
Ang human-machine interface ay sumusuporta sa formula-based mode switching na may 50 formula storage capacity. Kasama sa system ang 4 levels ng user hierarchical permission control, fault state manual test na may single step operation, simulation action capabilities, at automatic wire feeding speed calculation batay sa wire diameter, density, at tin amount parameters.
Kumpletong Quality Assurance
Tinitiyak ng makina na walang diode short circuit o iba pang short circuits sa panahon ng welding. Ang welding head ay nananatiling malinis na contact nang walang tin contamination na maaaring magdulot ng hidden cracks. Walang soldering residue na naiiwan sa wiring box o sa backplane, at nakakamit ang flat, even tin piles nang walang missing gaps o suspension.
Product Applications
Ang Ooitech KS-01C Junction Box Welding Machine ay dinisenyo para sa malawak na hanay ng solar panel manufacturing applications:
Mga Linya ng Produksyon ng Solar Module
Mainam para sa integration sa kumpletong solar panel production lines na may capacities mula 5MW hanggang 1GW. Ang makina ay sumusuporta sa lahat ng mainstream module formats kabilang ang standard full-cell modules, half-cut cell modules, at bifacial modules para sa parehong PERC at TOPCon cell technologies.
Multi-Busbar (MBB) Production Lines
Ganap na compatible sa 5BB hanggang 12BB configurations, ang KS-01C ay perpektong angkop para sa modernong MBB solar panel production lines. Sinusuportahan nito ang pinakabagong cell technologies kabilang ang M6, M10, at M12 wafer sizes.
Junction Box Type Compatibility
Ang makina ay tumatanggap ng conventional junction boxes, terminal triad configurations, middle 3-separate junction boxes, at specialized black component junction boxes na may black busbars. Ang custom junction box specifications ay maaaring tanggapin sa pamamagitan ng equipment customization.
Iba't ibang Module Formats
Mula sa standard rectangular modules hanggang 2650mm x 1400mm hanggang sa compact modules na kasing liit ng 1644mm x 985mm na may frame thicknesses sa pagitan ng 20-45mm, ang KS-01C ay humahawak ng iba't ibang module form factors na may quick version switching capability.
Smart Factory Integration
Sa buong MES system compatibility, real-time data collection, barcode information processing, at komprehensibong data storage, ang KS-01C ay integrated nang walang putol sa Industry 4.0 smart factory environments para sa solar panel manufacturing.
Makipag-ugnayan sa Ooitech para Makuha ang Iyong Junction Box Welding Machine
Ang Ooitech, itinatag noong 2013, ay isang pinagkakatiwalaang provider ng turnkey solar energy solutions na may higit sa 10 taong karanasan sa PV industry at industrial laser applications. Ang aming equipment ay na-export sa Poland, Hungary, Korea, Mexico, Egypt, Algeria, India, Saudi Arabia, Syria, Kazakhstan, at marami pang ibang bansa sa buong mundo.
Ang Ooitech ay nagbibigay ng kumpletong turnkey solutions kabilang ang:
Supply ng 5MW hanggang 1GW solar module production line
Pag-upgrade ng tradisyonal na PV line sa pinakabagong MBB production line
Konsultasyon sa pagtatayo ng pabrika at disenyo ng layout ng pasilidad
Gabay sa pagpili ng raw material
Tulong sa production procedure at suporta sa pag-install ng solar power station
Para sa karagdagang impormasyon tungkol sa KS-01C Junction Box Welding Machine o sa aming kumpletong hanay ng solar panel production line equipment, mangyaring makipag-ugnayan sa amin:
I-download ang aming product catalogue: Ooitech Catalogue
I-download ang aming company profile: Profile ng Kumpanya ng Ooitech
Bisitahin ang aming YouTube channel para sa higit pang solar factory information at production line videos: Ooitech YouTube Channel - Mag-subscribe, mag-like, at manatiling updated sa pinakabagong solar panel manufacturing technology!
