Full Automatic Solar Panel Production Line Equipment
Kumpletong Turnkey Solar Module Assembly Solution ng Ooitech
Ang Ooitech Full Automatic Solar Panel Production Line ay isang komprehensibo, integrated na solusyon sa pagmamanupaktura na dinisenyo para sa high-volume na produksyon ng solar module. Ang kumpletong linya ay sumasaklaw sa bawat kritikal na yugto ng proseso mula sa raw glass loading hanggang sa final module sorting at palletizing, na ininhinyero upang maghatid ng consistent na kalidad, maximum throughput, at minimal na labor intervention.
Ang production line ay binubuo ng mga sumusunod na process stations sa pagkakasunod-sunod: Automatic Glass Loading Machine, First-Layer EVA Auto Cutting and Laying Machine, Automatic String Layout Robot, Automatic Tape Sticking Machine, Second-Layer EVA/TPT Laying Machine, Module Stacking Buffer, Glass Lamination Infeed Conveyor, Bifacial Glass Splitting Machine, Bifacial Edge Sealing Machine, Automatic Trimming Machine, 90-Degree Flip Inspection Station, Automatic Framing Machine with Integrated Glue Dispenser, Junction Box Auto Soldering Machine, Automatic AB Glue Potting Machine, Curing Conveyor Line, Automatic Corner Grinding Machine, 180-Degree Flip Machine, Insulation and Hi-Pot Tester, IV Tester, EL Tester, at Automatic Sorting and Palletizing Machine.
Ang buong linya ay gumagamit ng modular design philosophy, na nagpapahintulot ng flexible configuration upang tumugma sa specific factory layouts at production targets mula 5MW hanggang 1GW annual capacity. Lahat ng equipment ay nakikipag-ugnayan sa pamamagitan ng unified PLC network na may MES data interface, na nagbibigay-daan sa full traceability at smart factory integration. Ang linya ay sumusuporta sa one-to-one mode at mixed-flow dual-mode operation depende sa production scheduling requirements.
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Mga Teknikal na Parameter
Pangkalahatang Line Specifications
| Parameter | Detalye |
|---|
| Mga Katugmang Uri ng Module | Standard framed, bifacial double-glass, half-cell framed (C-face frame required) |
| Compatible Cell Formats | G1, M6, M10, M12 (Mono / Poly / MBB / PERC / TOPCon / IBC / HPBC / Shingled) |
| Module Length | 1640 mm – 2500 mm |
| Module Width | 992 mm – 1400 mm |
| Module Height (frame) | 30 mm – 40 mm |
| Maximum Module Weight | 40 kg / pcs |
| Line Cycle Time | 25 s / pcs |
| Line Uptime | 98% (production-ready condition, 3-month average) |
| Conveyor Height | 950 ± 50 mm (pre- and post-laminator) |
| Conveyor Speed (pre-laminator) | 10 – 25 m/min (variable frequency adjustable) |
| Conveyor Speed (post-laminator) | 10 – 25 m/min (variable frequency adjustable) |
| Maximum Conveyor Vibration | < 1.5 g (measured by vibration tester) |
| Height Difference Between Adjacent Sections | 2 mm |
| Conveyor Transport Error (horizontal) | < 10 mm |
| Conveyor Transport Error (vertical) | < 10 mm |
| Antas ng Ingay | 60 dBA |
| Main Power Supply | 380 VAC ± 10%, 50 Hz ± 1%, 3-phase 5-wire |
| Control Power | 220 VAC ± 10%, DC 24V control voltage |
| Compressed Air Pressure | 6 – 8 kg/cm² (0.6 – 0.8 MPa) |
| Floor Load Capacity Required | 500 kg/m² |
Individual Equipment Technical Parameters
| Kagamitan | Cycle Time | Power | Pangunahing Specification | Oras ng Pag-andar |
|---|
| Automatic Glass Loading Machine | 25 s/pcs | 10 KW | Compatible size: L 1640–2500 mm × W 992–1400 mm; auto paper separation; nylon brush + fan cleaning; glass loss rate 0.001% | 99% |
| First-Layer EVA Auto Cutting & Laying Machine | 25 s/pcs | 5 KW | Length & diagonal cut precision ±2 mm; laying precision ±2 mm; compatible 400 m roll (upgradable to 800 m); hot-melt splice function; anti-static device | 99% |
| Automatic String Layout Robot | 6 s/string | 15 KW | CCD vision correction; positioning precision ±0.3 mm; string gap 1–10 mm adjustable; breakage rate 0.01%; layout defect rate 0.1%; 20 kg robot arm (Estun) | 99% |
| Automatic Tape Sticking Machine | 25 s/pcs | 4 KW | Tape cut length 25 mm; cut precision ±2 mm; compatible size L 1640–2500 mm × W 992–1400 mm | 99% |
| Second-Layer EVA/TPT Laying Machine | 25 s/pcs | 5 KW | Length & diagonal cut precision ±2 mm; laying precision ±2 mm; compatible 400 m roll (upgradable to 800 m); hot-melt splice; compatible standard / half-cell / bifacial | 99% |
| Module Stacking Buffer | 25 s/pcs | 1 KW | Storage layers: 12 or 20 (customizable); layer spacing 4 cm; vibration coefficient 5 m/s²; power: 220 VAC single phase | 99% |
| Bifacial Glass Splitting Machine | 25 s/pcs | 5 KW | Two-stage lamination: upper glass stops 30 mm above lower glass, operator confirms before final press; lamination precision ±1.5 mm; vibration coefficient 5 m/s² | 99% |
| Bifacial Edge Sealing Machine | 25 s/pcs | 7 KW | Tape edge position error 0.5 mm; tape bonding width 1/3 of tape width per side; no wrinkles or wave marks; auto pre-leave tape head for easy post-lamination removal | 99% |
| Automatic Trimming Machine | 25 s/pcs | 3 KW | Makinis na hiwa, walang nalalabing pandikit; kapalit ng blade tuwing 15 araw; may kasamang kolektor ng scrap; compatible sa standard / half-cell / bifacial | 99% |
| 90-Degree Flip Inspection Station | 25 s/pcs | 1.5 KW | Servo motor lift + pneumatic 90° flip; LED lighting illumination; NG/OK result transmitted to next station; power: 220 VAC single phase | 99% |
| Automatic Framing Machine (Integrated) | 25 s/pcs | 15 KW | Frame placement precision ±1 mm; glue machine output precision ±1 mm; compatible frame H 30–40 mm; long frame L 1640–2500 mm; short frame L 992–1400 mm; 45° corner key type; two short + two long frames output as one set | 99% (fault rate 1%) |
| Junction Box Auto Soldering Machine | 25 s/pcs | 5 KW | CCD positioning para sa junction box; soldering repeat positioning accuracy ±0.2 mm; auto tip cleaning; lead wire protrusion mula sa terminal opening ay kinakailangan; walang gap sa wire-terminal joint; version switch time 10 min | 99% |
| AB Glue Potting Machine | 25 s/pcs | 2 KW | AB glue mixing ratio (1:6) ± 0.2; dual-cylinder A-glue storage tank na may circulation; service life 10 years; auto/manual switchable | 99% |
| Automatic Corner Grinding Machine | 25 s/pcs | 2 KW | Grinding width 30–40 mm; vertical depth deviation ±0.2 mm; burr 0.05 mm; grinding vibration < 1.5 g; grinding belt replacement cycle 3 months; may kasamang scrap collection box; power: 220 VAC single phase | 99% |
| 180-Degree Flip Machine | 25 s/pcs | 1.5 KW | Makinis na flip na walang pagbitak ng module; standard module gumagamit ng pressure frame cylinder; bifacial gumagamit ng vacuum suction cups; one-key switching sa pagitan ng standard at bifacial mode; power: 220 VAC single phase | 99% |
| Insulation and Hi-Pot Tester | 25 s/pcs | 1 KW | Insulation test: 6 kVDC @ 9999 MΩ; grounding continuity at hi-pot sa iisang makina; barcode scan auto-trigger; auto data export; compliant sa IEC 61730; power: 220 VAC single phase | 99% |
| Automatic Sorting and Palletizing Machine | 25 s/pcs | 15 KW | Frame hook + vacuum suction switchable; compatible sa framed at frameless bifacial modules; single pallet capacity 30 pcs; vibration coefficient 5 m/s² | 99% |
Main Components and Brands
| Component | Brand / Source |
|---|
| Main Line PLC (CPU) | Siemens / Mitsubishi |
| Individual Machine PLC | Mitsubishi FX5U / FX3U Series |
| HMI Touch Screen | Weinview (Weintek) MT6103iP / MT6071iP |
| Servo System & Motor | Panasonic / Mitsubishi / Teco (750 W – 2 kW) |
| Servo Transformer | Mingyi MYL-6000W |
| Photoelectric Sensor | Omron E3Z Series |
| Limit Switch | Schneider ZCP21 / ZCE01 / ZCY45 |
| Inverter / VFD | Delta VFD004L21A / VFD007M21A |
| Contactor | Schneider / CHINT |
| Relay | Omron G2R-2-SN |
| Solenoid Valve | Airtac 4V210-08B / 4V220-08B |
| Cylinder | Airtac / CHELIC |
| Vacuum Generator | Alps (Arupusu) AM25L-AD-N / VB30 |
| Vacuum Switch | Pisco PSC-47-01-R (NPN) / PSC-47-01-P (PNP) |
| DC Power Supply | MiWi MDR-100-24 / MDR-60-24 / MDR-40-24 / MDR-20-24 |
| Linear Guide Rail | HIWIN HGW30CC |
| Ball Screw | TBI (custom dimension) |
| Bearing | NSK / SKF (deep groove ball / angular contact) |
| Reducer / Gearbox | Wanxin / Jiaoying (planetary / worm gear) |
| General Motor | ZD / Zhongda / Jingyan 90 W / 120 W |
| Aluminum Profile | European standard (40×80 mm 1.5 mm thick / 40×40 mm 1.5 mm thick) |
| Aluminum Plate | A6061 |
| Conveyor Belt (pre-laminator) | Green canvas synchronous belt |
| Conveyor Belt (post-laminator) | Green PU synchronous belt (high-temp resistant, walang belt marks) |
| Robot Arm (layout machine) | Estun 20 kg payload |
| Barcode Scanner (hi-pot tester) | Honeywell 3310G |
| Hi-Pot Tester Instrument | Yangzi (customized per client spec) |
Mga Teknikal na Bentahe
High-Efficiency Integrated Automation
Ang Ooitech solar panel production line ay nakakamit ang overall cycle time na 25 segundo bawat module sa lahat ng process stations, na nagbibigay-daan sa tuloy-tuloy na high-volume output na may kaunting bottlenecks. Ang modular architecture ay nagpapahintulot sa mga indibidwal na station na maserbisyuhan o ma-upgrade nang hindi humihinto ang buong linya. Ang string layout robot ay naghahatid ng CCD vision-corrected positioning na may accuracy na ±0.3 mm, habang ang framing at glass handling robots ay tinitiyak ang ±1 mm placement precision sa buong assembly.
Broad Module Compatibility
Ang production line ay dinisenyo upang hawakan ang malawak na hanay ng mga module format nang walang malaking reconfiguration. Sinusuportahan nito ang G1, M6, M10, at M12 cell sizes sa standard framed, half-cell framed, at bifacial double-glass module types. Ang mga compatible na teknolohiya ay kinabibilangan ng PERC, TOPCon, IBC, ABC, HPBC, at shingled cell designs. Ang module dimensions mula 1640 mm hanggang 2500 mm ang haba at 992 mm hanggang 1400 mm ang lapad ay ganap na sinusuportahan, na may format switching na makakamit sa loob ng 10 minuto o mas mababa.
Intelligent Control and MES Integration
Ang bawat istasyon sa linya ng produksyon ay may kasamang standard Ethernet data interface na sumusuporta sa MES connectivity. Kinokolekta at iniuulat ng system ang impormasyon ng operator, katayuan ng kagamitan, mga parameter ng proseso, mga talaan ng maintenance, at data ng traceability ng module na naka-link sa indibidwal na barcode. Ang MES data ay maaaring gamitin upang awtomatikong ayusin ang mga parameter ng kagamitan na may awtorisadong pahintulot. Lahat ng software ay ibinibigay na may annotated na PLC programs, HMI programs, at electrical drawings, na may lifetime free software upgrades.
Reliability at Safety Engineering
Ang uptime ng kagamitan sa buong linya ay garantisadong 98% o higit pa sa ilalim ng buong kondisyon ng produksyon. Ang bawat makina ay may multi-layer safety protections: short-circuit breakers sa lahat ng motor loads, interlock guards sa lahat ng service doors, safety light curtains sa mga istasyon ng operator, pneumatic protective guards sa glass infeed points, at tri-color alarm indicators na may buzzers sa buong linya. Ang emergency stop switches ay gumagamit ng 24 V low-voltage power supply na may protective covers upang maiwasan ang accidental activation.
Precision Conveyor System
Ang anodized aluminum conveyor framework ay nagpapanatili ng maximum vibration amplitude na mas mababa sa 1.5 g sa buong linya. Ang green canvas synchronous belts ay ginagamit upstream ng laminator para sa mas malumanay na paghawak ng module, habang ang high-temperature-resistant green PU synchronous belts ay ginagamit downstream upang maiwasan ang belt marking sa coated glass surfaces. Ang height deviation ng magkakalapit na conveyor section ay kontrolado sa loob ng 2 mm, at ang transition points sa pagitan ng mga istasyon ay gumagamit ng cushioned rubber rollers upang alisin ang surface scratching.
Advanced Process Stations
Ang mga dedicated specialized stations ay tumutugon sa pinakamahihirap na proseso. Ang bifacial edge sealing machine ay nagpapanatili ng tape edge placement error sa loob ng 0.5 mm at pinipigilan ang post-lamination EVA void defects. Ang junction box auto-soldering machine ay gumagamit ng CCD-guided positioning na may ±0.2 mm repeat accuracy at automatic tip cleaning cycles. Ang corner grinding machine ay kumokontrol sa grinding depth deviation sa loob ng ±0.2 mm na may vibration na mas mababa sa 1.5 g upang alisin ang micro-crack risk. Ang insulation at hi-pot tester ay nagsasagawa ng 6 kVDC testing na sumusunod sa IEC 61730 na may barcode-triggered automatic test sequencing.
Product Applications
Compatible Solar Module Technologies
Ang Ooitech full automatic production line ay dinisenyo upang gumawa ng halos lahat ng mainstream solar module technologies na kasalukuyang nasa komersyal na produksyon. Ang flexible equipment configuration ay sumusuporta:
Standard Crystalline Silicon Modules - G1, M6, M10, M12 monocrystalline at multicrystalline PERC at non-PERC designs sa standard aluminum-framed format na may EVA/TPT o EVA/glass encapsulation.
High-Efficiency Cell Technologies - Ang TOPCon (Tunnel Oxide Passivated Contact), IBC (Interdigitated Back Contact), ABC (All Back Contact), HPBC (High-Performance Back Contact), at MBB (Multi Busbar) cell architectures ay lahat fully supported na may naaangkop na configuration ng process station.
Half-Cell Modules - Ang half-cell framed modules sa lahat ng compatible size ranges ay sinusuportahan sa buong linya mula glass loading hanggang framing at testing. Ang linya ay maaaring sabay na magpatakbo ng standard at half-cell modules sa mixed-flow mode.
Bifacial Double-Glass Modules - Ang linya ay may kasamang dedicated stations para sa bifacial glass splitting, second-glass lamination, at edge sealing na partikular na engineered para sa frameless at framed bifacial double-glass module construction.
Shingled Modules - Ang shingled cell string layouts ay sinusuportahan ng CCD-corrected robot layout station na may programmable inter-cell spacing na adjustable mula 1 mm hanggang 10 mm.
Production Capacity Range
Ang Ooitech ay nagko-configure at naghahatid ng solar panel production lines para sa mga manufacturer sa malawak na hanay ng taunang production targets. Ang single-line configurations ay karaniwang target ang 50 MW hanggang 200 MW bawat taon. Ang multi-line parallel configurations na may shared testing at sorting infrastructure ay available para sa 200 MW hanggang 1 GW scale facilities. Ang modular design ay nagbibigay-daan sa capacity expansion sa pamamagitan ng pagdaragdag ng process stations o parallel lines nang hindi naaabala ang kasalukuyang produksyon.
Target Customers
Ang solusyong ito ng production line ay angkop para sa mga bagong solar module manufacturer na nagtatayo ng greenfield factories, mga kasalukuyang manufacturer na nag-a-upgrade mula manual o semi-automatic lines tungo sa full automation, contract manufacturers na naghahanap na magdagdag ng bagong module technology compatibility, at solar project developers na vertically integrating module manufacturing capacity. Ang Ooitech ay nagbibigay ng kumpletong factory planning support mula equipment layout design hanggang installation, commissioning, operator training, at ongoing after-sales service.
Makipag-ugnayan sa Ooitech para Bumili
Humiling ng Quotation o Technical Consultation
Ang Ooitech ay isang dedicated solar panel production line equipment manufacturer na nakabase sa Wuhan, China, na nakatuon sa paghahatid ng kumpletong 5 MW hanggang 1 GW solar module manufacturing solutions kabilang ang equipment design, factory delivery, operator training, raw materials supply, at lifetime after-sales service. Ang aming engineering team ay makikipagtulungan sa iyo upang idisenyo ang optimal line configuration para sa iyong module type, production target, at factory layout.
Pagkatapos ng equipment acceptance, ang Ooitech ay nagbibigay ng isang taong warranty na sumasaklaw sa lahat ng non-human-caused defects na may libreng repair o replacement. Ang on-site support response ay garantisadong sa loob ng 8–24 oras (domestic business hours) at 24–72 oras para sa off-hours at holiday periods. Ang software ay na-upgrade nang libre para sa lifetime ng equipment. Ang kumpletong electrical drawings, annotated PLC at HMI programs, spare parts lists, at maintenance manuals ay ibinibigay sa acceptance.
I-download ang aming buong equipment catalog at company profile:
Ooitech Equipment Catalog Download
Ooitech Company Profile Download
Panoorin ang aming MBB full automatic solar panel production line sa operasyon: Video ng MBB Production Line
Mag-subscribe sa Ooitech YouTube channel para sa pinakabagong solar factory equipment videos, production tips, at technology updates: www.youtube.com/ooitech
Email: [email protected]
Telepono: +86 185 7164 6990
WhatsApp: +86 159 6159 2660
Pangunahing Tanggapan: Wuhan Yangtze River Center, Wuhan, China
Website: www.ooitech.com
